Case Studies & Resources

Real problems we've engineered solutions for — and the technical data behind every material we work in.

Browse project case studies from GE, the automotive industry, and consumer electronics, or jump straight to the technical specifications for a specific material or capability.

Case Studies

  1. ENERGY STORAGE

    Engineering a New Ceramic for GE's Durathon™ Battery Program

    When GE needed a battery material that didn't exist yet, we developed a fully dense spinel formulation alongside their own engineering team.

  2. AUTOMOTIVE

    Solving an Overheating & Fire-Risk Issue for Ford, GM & Chrysler

    Three major automakers turned to Associated Ceramics to develop an electronic, ceramic package to address an overheating, fire-hazard issue in front-wheel-drive vehicles.

  3. CONSUMER ELECTRONICS

    Rapid-Response Thermal Fix for Hoverboard Charging Safety

    When hoverboard fires made headlines, a leading electronics company came to us to develop a higher-resistance, higher-thermal-conductivity component — engineered and distributed worldwide within 1–3 months

Detailed Technical Specifications

  1. Alumina

    High-strength, high-hardness Al₂O₃ ceramic with strong thermal conductivity and resistance to chemical and corrosion attack at elevated temperatures.

    • AC-AL1090
    • AC-AL8020
    • AC-AL850
    • AC-AL900
    • AC-AL920
    • AC-AL940
    • AC-AL960
    • AC-AL980
    • AC-AL998
    • AC-ZTA
  2. Cordierite

    Magnesium aluminum silicate with very low thermal expansion — used where thermal shock resistance is critical, including heaters and thermocouples.

    • AC-C105
    • AC-C200
    • AC-C201
  3. Spinel

    Magnesium aluminate — the most common member of the spinel family, and the material we developed for GE's Durathon™ battery program.

  4. Steatite

    Low-cost, low-loss magnesium silicate insulator rated safely to 2,200°F — common in high-frequency insulation and resistor cores.

    • AC-ST300
    • AC-ST500
  5. Wollastonite

    Calcium magnesium silicate formulated with 20–40% porosity to balance strength against thermal shock — most often used for kiln furniture.

    • AC-WO600
    • AC-WO610
  6. Zirconia

    Advanced ZrO₂ ceramic with superior mechanical properties, including high strength and flexibility.

    • AC-MSZ853
    • AC-YSZ453

Detailed Product Information

  1. Custom Spikes & Washers

    Dimensional charts and material options for custom ceramic spikes (also known as spears or studs) and lock washers, built to your specification.

  2. Electrical Element Supports

    Dimensional drawings for our full range of ceramic furnace element support components — tubes, rods, washers, plates, and hooks.

  3. ISO Certification

    View Associated Ceramics' current ISO quality management certification documentation.

Ready to Discuss Your Application?

Whether you're developing a new component, searching for a better supplier, or scaling an existing design into production, our engineers are ready to help.