CASE STUDY — AUTOMOTIVE

Solving an Overheating & Fire-Risk Issue for Ford, GM & Chrysler

Three of the largest automakers in the world brought the same problem to Associated Ceramics, and got a ceramic, electronic solution built to address it.

Clients:
Ford, General Motors, and Chrysler
End Product:
Car
Our Application:
A ceramic, electronic package for front-wheel-drive engine systems
Issue Addressed:
Engine overheating and potential fire hazard

The Challenge

An overheating issue with real safety stakes

Ford, GM, and Chrysler were each facing an issue with overheating engines in front-wheel-drive vehicles, the effects of which could possibly cause a fire hazard at its most severe. It wasn't a cosmetic or performance problem; it was a safety issue that needed a real engineering fix.

The Approach

A ceramic, electronic package built to solve it

All three automakers approached Associated Ceramics to help develop a ceramic, electronic package specifically designed to address the overheating and fire-risk issue in their front-wheel-drive vehicles – thanks to ceramics ability to heat and cool quickly without cracking.

Results & Impact

Performance Metric:

Eliminated 100% of overheating issues. No further overheating issues reported.

Production Scale:

Supplied over 7.5 million parts at millions of vehicles and dozens of car models.

Facing a safety-critical thermal or material issue in a vehicle platform?

Associated Ceramics has a track record of solving safety-critical overheating problems for the world's largest automakers.

Ready to Discuss Your Application?

Whether you're developing a new component, searching for a better supplier, or scaling an existing design into production, our engineers are ready to help.